INDUSTRIAL BOILER WATER TREATMENT

Boiler water’s principal function is to produce high-quality steam, which permits the boiler to distribute heat throughout a building. With such a critical task at hand, it’s critical that you incorporate a boiler water treatment strategy into your preventative maintenance procedures to protect your industrial boiler’s integrity. 

Water treatment programmes are largely concerned with removing chemical contaminants that lead to equipment corrosion. Having the ability to adjust the feedwater quality and add frequent treatments will create ideal conditions for the boiler’s long-term use, which can result in operational efficiencies and cost savings for your firm. Check out our page on “What is Boiler Efficiency?” for more information on additional elements that affect boiler efficiency. 

The need of a boiler water treatment plan and the general process for performing these services will be discussed in this article. We’ll also go over how it works with us at Powerhouse. Please contact us if you’d like to set up a monthly service, and we’ll be pleased to assist you with your water treatment plan.

WHY IS WATER TREATMENT IN THE BOILER REQUIRED? 

In order to operate a boiler properly and safely, water quality is critical. Scaling of the boiler internals, safety devices, and auxiliary pipes can occur if the feedwater is not adequately treated. In severe circumstances, such corrosion can result in thermal fatigue, reduced boiler performance, and, in the worst-case scenario, boiler failure. The untreated feedwater’s destructive nature disturbs your steam production process, resulting in additional costs to your total cost of operation. Furthermore, you are reducing the equipment’s lifespan, resulting in increased capital costs. 

WHERE DO YOU PUT THE WATER FROM THE BOILER? 

Setting up a boiler water treatment plan will give you real-time feedback on your boiler system, allowing you to anticipate any problems that may arise as a result of poor water quality. The boiler water purification method has been broken down into three simple phases that you can implement into your preventative maintenance procedures.

 1. Get Rid of Hard Water Contaminants Sediment filters are used to remove suspended particulates, and water softeners are used to remove calcium, magnesium, and other metal cations. These compounds lead to scale building in the boiler and accompanying pipes and fittings, resulting in “hard water.” 

 2. Warm Up the Feedwater Pre-heating the feedwater is the next phase in the water treatment plan, and it is one of the most fundamental methods of mechanical deaeration, which is the process of eliminating dissolved oxygen from water. Using supplemental steam, the feedwater is normally pre-heated in the feedwater tank or deaerator.

 3. Add the necessary chemicals to the feedwater Finally, most boiler rooms will add any necessary chemicals to the feedwater to eliminate any remaining oxygen, as well as to properly condition the water and, if necessary, condition the metal of the equipment, pipes, and fittings. Overall, we advocate obtaining daily water samples so that you can be aware of any chemical pollutants in real time and take appropriate action if necessary. Implementing a monthly water treatment programme for the other services will guarantee that you are proactive in caring for your boiler system, preventing damage and potential boiler breakdowns.

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